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This is a high performance, affordable, automated ultrasonic cleaning system designed and manufactured by UPC in Freeport, Illinois. This three station system consists of an advanced model BT60H ultrasonic wash system, an advanced model BT60H spray over immersion rinse system and a BT60H hot air dryer system with integrated high performance blow-off system. The system utilizes a rugged, expandable 80/20 modular aluminum frame. Standard baskets are passed through the cleaning stages by an automated overhead carrier. The system includes a load and unload station with basket positioners and sensors and will clean multiple baskets simultaneously. System is controlled by Sonic Touch®II a highly advanced HMI system developed by Ultrasonic Power Corporation.

This system is engineered to use off-the-shelf technology. All of the tanks are based on standard UPC bench tops that can be removed and replaced in minutes making this system easy to assemble and maintain.

Automation Control:

-       Sonic Touch®II- B&R Automation C70 7” HMI & PLC

-       Sonic Touch®II mounted in convenient heavy duty movable stand

-       Maintenance-free, real time clock with 1,000 hour buffer gold foil capacitor

-       Analog resistive touch screen for use with gloves in industrial environments

-       IP65 Front Screen Protection with multipoint sealing solution provides long lasting protection

-       High resolution (800 x 480px), TFT screen, 262,000 colors with LED backlight

-       CE, UL & cUL certified

-       USB ports -allow upgrades, program changes, recording and downloading data

-       Ultrasonic Power function On/Off control

-       Pump and filter system On/Off control

-       Countdown Timer for Ultrasonic operation

-       7-day programmable Timer for Pump and filter system

-       Switching between Celsius and Fahrenheit

-       Ultrasonic intensity display slider and indicator

-       Sweep Control for the Generator

-       Clock and Date Indicator

-       Elapsed Time Meter for ultrasonic Power monitoring

-       Elapsed Time Meter for pump and filter system monitoring

-       Patented LCS (Liquid Condition Sensor) display- monitors cavitation activity levels for validation functions

-       Frequency Display- displays frequency output for individual generators

-       Power Output Display- displays accumulative output relative to number of generators

-       System Setting Monitor- Auto saves system settings every 5 minutes*

-       Heating system temperature offset adjustment

-       Ultrasonic generator power output indicator alarm

-       Ultrasonic generator power output indicator alarm log

-       Data Recorder- continuous recording of system status in real time. Records while machine is on. Data can be stored on flash drives.

-       Email/ SMS functions- can provide email or text notices for maintenance schedules or alerts selected by supervisor

-       System Diagnostics

-       VNC Control Technology- Android/iOS capability using a VNC app for full system monitoring and control

-       Password protected control for Level of User (Operator/Supervisor)

-       Preventative Maintenance Timer/Schedule function

-       SOVI ® (Sonic Output Validation Indicator) diagnostic system- validates operating condition of the system. Error code indicates fault.

Automation PLC will control:

Transporting baskets through process

Ultrasonic wash time

Wash agitation (if selected)

Rinse time

Rinse DI fill time

Rinse agitation (if selected)

Rinse spray time

Dryer lid open/close

Blow-off time

Dryer time

Load and unload table sensors

Unload alarm if basket is not removed

Number of Stages

N/A 3

Load Station

N/A Sensor controlled

Wash Station

N/A Ultrasonic

Rinse Station

N/A Spray over immersion

Dry Station

N/A Hot air with air knives

Unload Station

N/A Sensor controlled

Tank Inside Dimensions

N/A 11"L x 14"W x 11"D

Tank Material

N/A 316L stainless steel

System Overall Dimensions

N/A 63"L x 28"W x 92"H

Ultrasonic Frequency

N/A 40 kHz

Input Voltage

N/A 240 V

Baskets Per Hour

N/A Up to 10